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The invention relates to a method of manufacturing a filter insert and, more particularly, to a method of manufacturing an efficient and compact filter insert.
In some applications, it is desirable to have a filter that will remove particles from a fluid passing therethrough and at the same time provide the flow characteristics of a low restriction conduit. In other applications, it is desirable to have a filter that will remove particles from a fluid passing therethrough and that will be as small as possible.
One example of a situation where it is desirable to have a filter that will provide low restriction characteristics and be as small as possible is in an engine lubricating system. At a given engine speed, a given load, and a given oil temperature, the engine oil pressure is nearly constant. In such a system, the engine oil is pumped through a filter that removes particulate matter and other impurities from the engine oil. Ideally, the oil filter provides an oil pressure high enough to circulate sufficient engine oil to the engine, while providing enough restriction to ensure a sufficiently low back pressure to limit the amount of oil that is forced back into the engine.
In many applications, such as the above example, it is desirable to have the oil filter be compact. Compactness is a desirable feature for filters since it saves space and allows for a reduction in the overall length of the vehicle. It is also desirable to have a filter that is efficient, that is, the filter provides a high oil flow rate in relation to the size of the filter.
In order to provide a filter that is both compact and efficient, two types of filters have been used in the past. First, cylindrical filters have been used. Cylindrical filters have the advantage of providing high oil flow rates. In
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